A full or powerline rebuild is a complex, multifaceted process but it’s an option that can
act as a cost-effective alternative to replacing your machine. Marubeni Komatsu is
committed to providing a properly managed rebuild plan that meets our customer’s
goals of improving productivity, machine performance & longevity and lowering the
cost of ownership.
KEY BENEFITS OF A MACHINE REBUILD
- Meets operational targets without replacing machines
- Improve machine reliability and up-time
- Reduces a customer’s capital spend
The Rebuild starts with a planned consultation with your local PSSR to discuss the severity
of the rebuild, to discuss budgets, time frames and goals to ensure pre-preparation plans
are conducted seamlessly. Marubeni Komatsu’s aim is to finish the project within budget
and ahead of schedule to not keep the machine out of work too long.
THE REBUILD PROCESS
- Machine Inspection and rebuild scoping session
- Agree rebuild plan and specifications
- Begin disassembly and cause of failure review
- Components checked, tested and re-painted
- Product improvement, reassembly, and pre-start tests
- Final test
To keep costs down to benefit the customer, Marubeni Komatsu will endeavour to use
remanufactured components when replacing parts during the rebuild. Using remanufactured
components reduces operating costs without jeopardising quality while offering up to a 40%
discount when compared to brand new.
BENEFITS OF REMANUFACTURED COMPONENTS
- Reduce operating costs while not jeopardising quality
- Offer a significant cost saving when compared to brand new – up to 40%
- 12-month warranty for additional peace of mind
- Help the environment (parts are recycled, rather than scrapped)
MACHINE REBUILDS
BENEFITS OF KOMATSU MACHINE REBUILDS
- Reduce capital spend over the same period
- Meet operational targets without replacing machines
- Improve machine reliability and up-time
THE REBUILD PROCESS
- Machine inspection and rebuild scoping session
- Rebuild plan and specification agreed
- Disassembly and cause of failure review
- Components checked, tested and re-painted
- Product improvement, reassembly and pre-start tests
- Final test and commission
REMANUFACTURED COMPONENTS
- Reduce operating costs and maintain quality
- Cost savings (up to 40% less than new parts)
- Long Service Life (genuine parts used with long warranty)
- Eco-friendly (parts are salvaged where possible)
REBUILD OPTIONS:
Option 1: Powerline Rebuild –
Parts replaced (depending on machine) – Engine, Transmission, Axle, Final Drives, Travel Motor, Pumps and much more…
Option 2: Full Rebuild –
As per powerline but also including wiring looms, shot blasting, pins & bushes, hoses, swing machinery and much more…
BEFORE
AFTER
